Datasensing SMART-VS Series
The SMART-VS Series delivers a next-generation family of smart vision sensors, engineered for ease-of-use, embedded machine-learning intelligence, and robust industrial integration. With a streamlined set-up workflow requiring no vision-tool programming, nominal sensing distances from 50 mm up to 400 mm (in EVO/PLUS versions), and deterministic response times down to 20 ms in advanced models, this series provides unmatched simplicity, inspection performance, and machine-vision-level capability in a sensor form factor.
Design & Functionality
- The SMART-VS sensor is housed in a compact block-style cubic body (approx. 47 Γ 58 Γ 38 mm) enabling installation in constrained machine environments and automation frames.
- Key simplicity features:
- Machine-Learning Assisted Setting (MLAS) eliminates the need for complex vision-tool programming β simple TEACH-button or web-GUI setups allow classification, anomaly-detection and presence/orientation inspection.
- Embedded white-polarised illuminator and red LED pointer aid in reliable detection of glossy or reflective surfaces, enabling consistent performance on difficult materials.
- Nominal sensing distance: Standard models 50β¦150 mm; EVO/extended models up to 400 mm for larger objects or wider fields of view.
- Connectivity and outputs: Selectable NPN/PNP or Push-Pull outputs, Ethernet 10/100 Mbit for configuration and point-to-point communication, making integration into automation systems straightforward.
- Industrial-grade protection rating of IP67, making the sensor suitable for machine-side, packaging or conveyor environments with dust or splash exposure.
Total Crossed Beams
(Interpreted here as meaning full inspection coverage across the field of view rather than literal crossed beams.)
- The SMART-VS ensures a complete inspection field, allowing reliable presence/orientation or defect detection even when targets vary in position, surface reflectivity, or background conditions.
- This stability in detection ensures fewer false rejects, higher repeatability, and lower commissioning effort compared to traditional vision systems.
- The sensor form factor with embedded intelligence bridges the gap between simple photo-electric sensors and full machine-vision systems β enabling vision-level inspection with photo-sensor ease-of-use.
Beam Pitch Options
(Here interpreted as variant options for sensing distance/field of view rather than literal beam spacing.)
- Example variant: Standard model with nominal distance of ~150 mm (STANDARD version).
- Example variant: PLUS version supports up to ~150 mm but with more image memory (20 images) and faster response (~20 ms).
- Example variant: EVO version supports up to ~400 mm working distance, 6 or more classes, anomaly detection, extended field of view ~140Γ100mm.
- These variant options allow you to select a SMART-VS model matched to your target size, mounting distance, field of view, and inspection complexity β offering design flexibility.
Intrinsic Synchronism
- Optics, illumination, electronics, connectivity and machine-learning algorithms are all integrated in one housing β no separate camera, lens, lighting or PC required β simplifying installation and maintenance.
- With built-in TEACH-button, web GUI, Ethernet link and diagnostic LEDs, setup is fast and accessible β ideal for manufacturing teams without deep vision-system expertise.
Operational Advantages
- Plug-and-play vision performance: SMART-VS brings vision-sensor capability to users with photo-sensor ease β requiring minimal setup and no vision programming.
- Versatile inspection modes in one family: Presence/absence, orientation, label/cap verification, defect/anomaly detection β all supported in one sensor line.
- Reduced total cost of ownership: Faster commissioning, fewer missed detections, and no separate lighting/camera/PC reduce system cost and maintenance.
- Industrial readiness: Compact housing, Ethernet connectivity, standard outputs, IP67 protection and robust optics make it fit for packaging, automotive, electronics, intralogistics and machine-side applications.
- Applications: Ideal for cap/presence/orientation detection on bottling lines, label verification on transparent packaging, orientation checks on plastic parts, chip/board inspection in electronics, conveyor sorting, and any system where quick setup, high reliability, and compact vision integration are required.