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Vacuum Security Valves

Vacuum Security Valves

Vacuum security valves protect vacuum handling systems by maintaining holding force during unexpected pressure loss. Designed for safe, reliable material handling, these valves ensure objects remain securely gripped even if the vacuum source fails.
Category: Pneumatics
Brand: Festo

Vacuum Security Valves

Vacuum security valves are essential safety components in vacuum-based handling systems, designed to maintain vacuum levels and prevent dropping or releasing of objects during sudden pressure drops or system shutdowns. They are widely used in pick-and-place systems, packaging, palletizing and robotic handling where safe retention of workpieces is critical.

These valves ensure that vacuum is preserved inside the suction cup or gripping element, allowing the system to hold the load long enough to stop motion safely. This greatly reduces product damage, system downtime and safety risks for operators.

⭐ Important: Vacuum security valves significantly increase operational safety by preventing accidental dropping of handled items.

Design & Functionality

Vacuum security valves are engineered to maintain vacuum integrity when supply is interrupted. Key elements include:

  • Automatic shut-off functionality that closes the valve if inlet vacuum drops.
  • Internal flow restriction enabling controlled release only when pressure is intentionally restored.
  • Compact construction, allowing direct mounting close to suction cups or grippers.
  • Robust materials suitable for both industrial and high-speed handling systems.

⭐ Important: Their fast-acting closing mechanism ensures instant response during vacuum failure.

Total Crossed Beams

(Adapted to represent full vacuum safeguarding coverage)

  • The internal mechanism ensures that vacuum retention covers the entire gripping cycle.
  • Prevents sudden release of parts even during brief vacuum supply interruptions.

Beam Pitch Options

(Translated into valve size and flow variants)

  • Available in multiple flow capacities to match the suction cup size and system speed.
  • Options suitable for small lightweight parts up to large, high-mass objects.
  • Thread and port sizes available in various industry-standard formats.

⭐ Important: Multiple flow options allow precise matching to different vacuum handling systems, ensuring optimal safety.

Intrinsic Synchronism

  • The valve operation is fully automatic and synchronized with the vacuum level.
  • No electrical control or external actuation required.
  • Ensures seamless integration into both new and existing vacuum systems.

⭐ Important: Automatic synchronization reduces installation time and eliminates calibration.

Operational Advantages

  • Enhanced safety in vacuum handling applications.
  • Prevents product damage from accidental dropping.
  • Quick installation without external controls.
  • Reliable operation even in fast-cycle pick-and-place applications.
  • Ideal for:
    β€’ Packaging
    β€’ Palletizing
    β€’ Electronics handling
    β€’ Robotics
    β€’ General industrial vacuum systems

Technical Specifications

 

Parameter

Vacuum Security Valve – Standard Model

Vacuum Security Valve – High-Flow Variant

Product TypeVacuum security shut-off valveHigh-flow vacuum security valve
FunctionMaintains vacuum during power or pressure lossSame functionality with higher flow capacity
Vacuum RetentionSuitable for small to medium suction cupsSuitable for large suction cups / heavy loads
Flow Rate CapacityStandard flow for general handlingIncreased flow for fast-cycle systems
Operating Pressure (Vacuum)Typically down to –0.8 to –0.95 barSame overall vacuum range
Response TimeFast shut-off during vacuum lossUltra-fast shut-off for high-speed systems
MaterialsIndustrial-grade plastic or lightweight metalReinforced or higher-durability materials
Mounting TypeDirect mount near suction cupsSame, with larger interface options
Connection PortsStandard thread sizes (e.g., G, NPT variants)Larger port sizes for increased vacuum flow
ApplicationsPick-and-place, packaging, light automationHeavy-duty robotics, palletizing, large-surface handling