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Air Boosters

Air Boosters

Festo air boosters are high-performance pressure intensifiers designed to increase compressed-air pressure efficiently and reliably within pneumatic systems. They provide stable pressure boosting, fast response, compact installation, and long-life operation—ideal for applications requiring elevated working pressures without upgrading the entire compressed-air supply system.
Category: Pneumatics
Brand: Festo

Festo Air Boosters

Festo air boosters are engineered to safely and efficiently increase compressed-air pressure within a defined section of a pneumatic system. They deliver controlled and steady pressure amplification using a purely pneumatic operating principle—enabling users to reach higher pressure levels for specialized actuators, clamping devices, pressing applications, or high-force motion tasks.

These boosters are compact, durable, and optimized for industrial performance, offering high efficiency with minimal air consumption. They allow localized pressure intensification without requiring an expensive high-pressure compressor or modifying the entire plant’s pneumatic network.

Important: Air boosters provide high outlet pressure from a standard supply line—significantly increasing force output while reducing system cost and energy usage.

Design & Functionality

Festo air boosters function as pneumatic pressure amplifiers. Incoming compressed air drives an internal piston system that multiplies outlet pressure based on the booster’s amplification ratio. The process is fully automatic and requires no electrical power, making it ideal for decentralized operation within machines.

Available in multiple sizes and pressure ratios, these boosters supply stable, ripple-free pressure to downstream components. Integrated non-return valves prevent backflow, while optional air reservoirs ensure consistent flow for dynamic applications.

Important: The purely pneumatic operating design ensures simple installation, no electrical integration, and high reliability.

Total Crossed Beams

(Applied to the coverage of Festo booster performance ranges)

Full pressure-boosting range covered through multiple booster families designed for different pressure levels and flow demands.

Ensures complete operational capability for applications requiring spot-boosted air pressure—regardless of main line supply limitations.

Designed to maintain stable outlet pressure under variable loads and continuous-duty industrial operation.

Beam Pitch Options

(Translated as: pressure ratios, flow variants, installation configurations)

Multiple pressure amplification ratios available, such as:
1:2 pressure boosting
1:3 high-pressure versions
• Model-specific ratios for special applications

Configurable performance options include:
• Different nominal flow rates
• Options with or without integrated air reservoir
• Compact, panel, or inline mounting layouts
• Models with pressure regulators for precise control

Additional selectable features:
• High-flow boosters for rapid cycle applications
• Low-noise versions
• Reinforced variants for high-pressure zones

Important: Flexible pressure ratios and flow options let the air booster match exact force and performance requirements without overhauling the air system.

Intrinsic Synchronism

Internal piston assemblies and check valves ensure synchronized pressure multiplication with minimal fluctuation.

Optional external accumulators stabilize boosted pressure for applications requiring fast actuation or high dynamic load changes.

Ensures consistent pressure output, supporting reliable pneumatic motion and machine repeatability.

Operational Advantages

• Increased pressure capability without upgrading the main compressor
• Purely pneumatic operation—no wiring or electrical components
• Fast and stable pressure boosting for high-force requirements
• Long service life with reliable seals and robust internal mechanisms
• Compact installation suitable for machine-level integration

Applications: Clamping fixtures, gripping systems, press operations, punching units, forming tools, high-force cylinder applications, and any system requiring localized pressure intensification.

Technical Specifications

 

Parameter

Festo Air Booster (Standard Pressure Intensifier)

High-Performance / High-Pressure Booster Variants

Product TypePneumatic air pressure boosterHigh-ratio pressure intensifier
Operating PrinciplePurely pneumatic, double-piston amplificationSame, optimized for higher pressure range
Pressure Boosting RatioTypical 1:2 ratio1:3 or model-specific ratios
Inlet Pressure RangeStandard supply pressure (typically up to 6–8 bar)Higher inlet capability depending on variant
Outlet Pressure RangeUp to approx. 12–16 bar (model dependent)Higher boosted pressures for advanced applications
Flow Rate CapacityMedium to high, depending on sizeHigh-flow versions available
Air Reservoir OptionWith or without integrated accumulatorLarger reservoirs for high-demand systems
Operating ModeFully pneumatic, automatic cyclingSame
Housing MaterialAluminium / robust compositeSame, reinforced for high pressure
Sealing MaterialsIndustrial-grade sealing elementsHigh-durability seals for extended service life
Mounting VariantsInline, panel, or frame-mountedSame, with optional vibration-resistant mounts
Typical ApplicationsBoosting pressure for cylinders, clamps, pressesHeavy-duty forming, punching, high-force tooling