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Visual Positioning Laser Marking Machine

Visual Positioning Laser Marking Machine

The MRJ-Laser Visual Positioning Laser Marking Machine is an intelligent system that integrates a high-definition CCD camera or vision system to automatically capture the position, shape, and orientation of the workpiece. This integration ensures the marking content is aligned with sub-millimetre precision on complex, small, or randomly placed parts. It eliminates the need for manual alignment and custom fixtures, drastically boosting efficiency and accuracy, particularly in electronics and small parts manufacturing.
Category: Laser Marker
Brand: MRJ - Laser

Visual Positioning Laser Marking Machine

The Visual Positioning Laser Marking Machine addresses one of the most common challenges in industrial marking β€” achieving high-accuracy alignment on small or irregularly placed components. By integrating machine vision technology, it replaces traditional mechanical positioning systems like jigs and fixtures, offering unmatched precision and flexibility.

Key Features and Technology

  • Vision System Integration:
    Equipped with a high-resolution industrial CCD camera, mounted coaxially with the laser path or in close proximity, the system captures real-time images of the marking area.
  • Automatic Feature Recognition:
    The intelligent software analyzes captured images to detect features such as fiducial marks, edges, holes, or contours, calculating precise offset, rotation, and scale parameters of each part.
  • Smart Real-Time Alignment:
    The system dynamically adjusts the laser marking path based on visual feedback, ensuring perfect mark placement β€” even when parts are randomly oriented or positioned within the field of view.
  • Enhanced Production Tolerance:
    Reduces dependence on mechanical fixtures and minimizes setup errors, increasing efficiency and throughput in high-volume manufacturing.
  • Ideal for Small or Complex Components:
    Perfect for components that are difficult to fixture, including flexible PCBs, tiny medical tools, micro-electronic chips, and precision plastic parts.
  • Laser Source Flexibility:
    Compatible with multiple laser types (commonly Fiber or UV) depending on material and application requirements.

Common Applications

  • High-precision marking on FPC and PCB assemblies
  • Serial numbers or logos on small metal or plastic components
  • Automated marking of multiple small items placed randomly on trays
  • Electronic component identification (IC chips, resistors, sensors)

Technical Specifications

 

Specification

Detail (Typical Range)

Positioning SystemHigh-Resolution CCD Camera / Machine Vision System
Laser Source CompatibilityFiber, UV, or COβ‚‚ (Source is application-dependent)
Positioning AccuracyTypically ≀ Β±0.01 mm (Sub-millimeter precision)
Max Marking Speedβ‰₯ 7000 mm/s (Standard; overall cycle time includes vision processing)
Work AreaStandard Field: 100 mm Γ— 100 mm to 300 mm Γ— 300 mm
Software FeaturesAutomatic Boundary Detection, Shape Matching, Fiducial Recognition, Code Generation
Minimum Character Size0.1 mm (Dependent on integrated laser source)
Repeated PrecisionΒ± 0.002 mm
Applicable MaterialsAll materials (Metals, Plastics, Glass, etc.) depending on the integrated laser source
Process TypePrecision Marking, Micro-Marking, Automatic Batch Alignment
Cooling MethodAir Cooling or Water Cooling (depending on integrated laser power)